For the budding prop-makers and/or lovers of
Tron Legacy and Daft Punk,
here's an awesome step-by-step Instructable for building a replica of Guy Manuel's iconic helmet written by propmaker Fennec Cooper. Fennec takes you through all the materials and tools he used, plus the steps for building a prototype, creating a mold to cast copies, detailing, painting, and lighting. Even if you don't ever build this particular prop, the methodology can work for any other type of helmet or armor piece you might think of.
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